The Process of Paving Asphalt


As you drive down a newly paved road, it may escape your notice that its construction involves such an intricate process. Asphalt paving is both an art and a science that requires meticulous planning and skilled execution to produce desirable results. Best way to find the Asphalt companies Kansas City.

An integral component of asphalt paving is mixing aggregate and binder materials at an asphalt plant and heating the mix until a durable, driveable pavement solution emerges.

Prepare the Base

At the foundation of every asphalt paving project lies creating a strong and secure base layer. Poor base preparation leads to premature asphalt heave, cracking, and pothole formation.

Excavation and removal of existing materials to create an untouched site require heavy machinery such as bobcats, front loaders, forklifts, and dump trucks.

Once the base is in place, it’s time to add the binder layer – a combination of large aggregates and oil that provides strength to any asphalt surface. There are two primary varieties of asphalt available – the hot mix is more durable but also costs more.

Once your base is in place, it must be graded and sloped to create a smooth surface that facilitates proper water drainage – an essential step, as improper drainage is one of the leading causes of asphalt damage, such as heaving, cracking, and pothole formation. Once finished, it is compacted either by hand or walking behind a vibrating roller using proof rolling; this process ensures it has sufficient thickness and strength to support asphalt pavement.

Mix the Asphalt

Asphalt is a semi-solid form of petroleum formulated from bitumen derived from crude oil production and aggregates like crushed stone. Together, these ingredients form an ultra-durable and long-term material suitable for construction projects such as roads and other paved surfaces.

Contractors strive to create asphalt mixes that balance weight resistance with flexibility for maximum durability, selecting an individualized combination of asphalt, gravel, sand, and recycled materials as the basis of each blend. Once heated to high temperatures and mixed with a polymer-based binder, these asphalt mixtures can then be ready for pavement.

Before mixing asphalt, it’s vitally important to wear protective clothing and safety gear such as a mask, thick work gloves, and eye protection. Asphalt can be extremely harmful if it comes into contact with skin or eyes – avoid being exposed!

Cold mix asphalt, produced by dissolving asphalt into the water, may provide contractors with an easier-to-work-with mixture that does not match the hot mix in terms of durability.

Spread the Asphalt

Once an area has been cleared of grass and weeds to be removed and utility lines have been marked, a contractor will spread asphalt millings using either a unique spreader or paver; alternatively, a bobcat may also be employed for more precise edges if required.

Asphalt mixture should feature air voids to provide asphalt cement a place to expand when temperature fluctuations alter the mix and to help provide road-friendly properties and reduced rutting resistance. Failing this, asphalt can bleed to the surface and lose its road-friendly qualities, leading to poor rutting resistance and loss of road safety.

Once the asphalt is spread evenly across an area, it must be compacted in order to set correctly and avoid future problems. A drum vibratory roller compactor is best suited to this task, and you can rent one from an outdoor equipment rental center; plate compactors may get stuck or press too hard without actually compacting material sufficiently.


Compacting asphalt material correctly is crucial to its longevity; too many air voids make pavement vulnerable to moisture damage and can eventually lead to potholes if left alone.

Contractors recognize the importance of asphalt compaction while the mix is still hot in order to reach a point where it will support rolling without excessively shoving or checking. Gradation and angularity of aggregates within the mixture together determine this tender zone, which can span from the laid down temperature down to approximately 240 degrees Fahrenheit.

Ascertaining how asphalt temperature impacts its ability to be compacted is of great significance in ensuring paving crews use appropriate equipment at each stage of a project. Rollers must operate efficiently to comply with state Department of Transportation (DOT) specifications, so proper monitoring and planning should be undertaken in order to achieve an ideal amount of compaction.

After asphalt has been rolled out, it needs time to settle and dry before use. This process, known as curing, solidifies it permanently while making it safe for both vehicle and foot traffic. Curing typically takes 48-72 hours but could take longer, depending on weather conditions.

Asphalt mixture is stored in heated storage silos until ready for transportation to construction sites. At this stage, samples are taken and tested to ensure they satisfy specifications and quality standards; additives may be added if needed to enhance the performance properties of the mixture.

Humidity is a crucial component of how long it will take asphalt to dry, with higher humidity making the air less absorbent, thus slowing the drying process. Furthermore, sunlight and wind can speed up or slow down this process; for instance, wind gusts may help speed things along by blowing moisture off of the pavement surface more rapidly; nonetheless, it is always wiser to wait until your driveway or parking lot surface has thoroughly dried before using it for their intended purposes.

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